Help needed with issue discovered

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user 33330

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Hi all,

Haven't posted in sometime but would appreciate some assistance.

I have been asked to look at this for one of our guys who's had an issue onsite after some electrical works had been carried out, after some advice and potential causes and remedies please.

Long story short. Asked for a socket to be installed inside a depot only open to our workers, nothing external to be used on this. A 16amp 3-phase commando socket was installed from a local board with no RCD protection, surface wired steel wired armour. RCD could only be installed at the socket, not the board.

It would appear that the wiring had been terminated incorrectly, giving one of our works a slight belt on some metal work. The area is fenced off by metal fencing, which I believe has no direct earth path to a board.

As you can see the diagram shows the wiring mistake, L2 into the earth terminal on the plastic box. Now, this is a plastic box and no direct connection to the fencing. It wasn't until a capacitor testing machine was plugged into the socket that an earth fault has occurred and livened up the fence door handle.

Could anyone answer the below please?

1, the capacitor tester apparently throws out a 100v test volt apparently to pre-check across the 3 phases?
2, if this is the case would this cause an imbalance on the star connections, forcing ampage up the L2 to the earth?
3, there is a safety switch mounted to the fencing connected to the capacitor to ensure you cannot open the door whilst the machine is live, essentially killing the power, possibly a point of contact to the fencing?
4, assuming this has back fed through the capacitor tester from the 2 phases that are correctly connected, up the earth wire to the commando socket, livening up the steel part of the SWA?
5, would an RCD at the commando socket stopped this potentially?

Any help greatly received, if any more info is needed just ask.

Not sure on how capacitor testers operate.

Thank you

John
 

Attachments

  • Wiring of commando.pdf
    110.1 KB
The guy is very lucky, I have seen this very thing Kill a guy I used to work with, it just sits there until something is plugged in then it strikes,
yes an RCD would have helped,

point 1, this is not a question
point 2, it does not work like that
point 3, this could be possible
point 4, It does not work like that
point 5 yes,

the socket was wired incorrectly, (phase in the earth terminal) when the plug was inserted, the earth core/cable on the capacitor testing machine would have become live, causing all the earthed parts being live at the same time , so if the safety switch has a metal case, and it was connected to the metal case of the machine, that also would be live and if fixed to the fence, then the fence would be live , the fault path would have been from the fence though your guy and down to earth or some other earthed part
 
Whoever made the installation needs a good talking to ! At least!
Even the most basic dead or live testing would have shown up the mistake.
In the event the installer and any supervision are fortunate not to be making court appearances with potential manslaughter or negligence charges.
 
Whoever made the installation needs a good talking to ! At least!
Even the most basic dead or live testing would have shown up the mistake.
In the event the installer and any supervision are fortunate not to be making court appearances with potential manslaughter or negligence charges.
I agree
 
Why is L2 connected to the earth bar???? You need to isolate the ENTIRE installation NOW, and get a proper electrician in.

You have already posted this on a public forum and if the HSE get involved you will be having huge fines and or jail.

The choice is yours.

Nobody on here is going to advise you as only a numpty would get involved.

john..
 
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