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the fan removed sound like it had a time delay stop on it, 1- live 1- switched live 1- neutral 1- earth

i have used some LED floodlights and the 50watt LED's are very bright and last a longtime

for safety resons i would replace the consumer unit as 100ma will only protect equipment, modurn consumer units use 30ma RCD's and that protects the user and the equipment. for safety resons i would replace the consumer unit as 100ma will only protect equipment, modurn consumer units use 30ma...

i dont know if this helps but some LED lamp drivers take a few secounds to power on the lamp.

Dimmer switches use Triacs and all triacs have a minimum load, the minuimum load on a domestic dimmer is usually 50watts. replace the lamp with a higher powered lamp like a 60watt.

This happens to PIR's and is normally caused by water ingression or UV damage, the only option it the replace the light fixture. However consult a professional electrician.

personally i would use a 63amp RCBO however this all depends on what cable size you are using to get to the workshop. for a 63 amp supply you would need to use 10mm cable. really you should use SWA cable as its more hardwearing.

i would recommend high frequancy as they are more efficiant, lamp lasts longer, dont get as hot however dont last as long as switchstart HF lights have a resonable life of about 5 years depending on use. for plastic fittings dont use switchstart ones as the plastic becomes brittle and breaks...