Control Panel Regs

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silopark

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Any1 know of where I may find any regulations relating to the building, testing and commissioning of electric control panels?

A mate wants some panels building that control 2 x 2kw 3phase motors, and I cannot find anywhere in the 7671 regs that relate to this.

Any help greatly appreciated.

 
EN60204, otherwise known as the machinery directive.

http://www.bsigroup.com/en/Standards-and-Publications/Industry-Sectors/Manufacturing/Manufacturing-Standards/BS-EN-60204-12006-/

There's lots to get your head around such as safety systems, interlocks, emergency stops etc, and even such things as cable colours which are according to voltage and use : http://www.ppma.co.uk/technical/pdf/tinfo12.pdf

Here's a pretty good overview (from an equipment suppliers point of view)

http://wiki.zwompies-studio.be/images/5/52/BSEN60204-1_2006_Schneider.pdf

Here's a (perhaps dubious) download link. Download at your own risk http://nowdownloadall.com/servers.asp?PID=0cdfe76c-1849-49fd-acb3-44e095532314&ts=7/16/2010%202:50:18%20PM&q=EN60204&cr=1

Google EN60204 and you will find a lot.

I stopped building industrial machinery in 2003, before the latest version of 60204 so I'm not up to date on the latest revisions.

 
Just build them , thats all I've ever done .

Two motors eh! I'm sure you already know what is required, a suitable enclosure ,some din rail ,snap-on terminals, couple of starters . Remote start /stop buttons os mounted on the door . Just do it Silo, don't bog yourself down with bureaucracy.

 
Just build them , thats all I've ever done . Two motors eh! I'm sure you already know what is required, a suitable enclosure ,some din rail ,snap-on terminals, couple of starters . Remote start /stop buttons os mounted on the door . Just do it Silo, don't bog yourself down with bureaucracy.
Bang on.

Number the wires, provide a schematic, label everything up, keep it tidy & logical, bank the cheque!

 
Cheers Fellas for or your help and suggestions, the reason for asking for the info is that the company require regs info.

I will put a few together from what I find and pas them on and see if survices.

Cheers once again.

 
silopark,

Only one thing, if you are designing the panel, supplying all the materials, and constructing the unit for sale to a 3rd party to integrate into a machine or other piece of equipment, you must have product liability insurance for the finished goods, along with professional indemnity insurance to cover the design aspects.

Also it must comply with all of the relevant "new approach" directives.

These would typically be the machinery directive, the low voltage directive & the emc directive along with the CE marking directive.

You can either get the equipment externally audited and certified, or you can presume compliance by design and construction to harmonised standards which are covered by the directives.

BE EN 60204-1 being an example, the nearest way I can describe this is the machinery equivalent to the brb.

Remember a lot of the colour codes for the wiring is different for 60204 to 7671.

If you presume compliance and CE mark yourself, you must ensure that if requested you can provide the technical file, this can only be requested by HSE and must contain sufficient relevant technical information for the items you integrate into your product and the design criteria, safety tests and inspections etc.

Will any part of the equipment be safety related?

I suspect so, as it will require an emergency stop to comply with statutory legislation, as the designer of the control system you will need to assess the category of stop system required and provide clear instructions to the integrator on how to implement the safety circuits.

Remember using all CE marked equipment in your panel will not mean that the final unit itself is compliant.

CE+CE does NOT = CE.

Just a brief overview of the legislation etc. not exhaustive as I have to dash.

What would I do, same as i have always done, depending on the application & customer, either design & build it to 60204 deliver it and bank the cheque, or get it CE'd by an external provider. Mark up the checking and sell the package then bank the cheque.

:coat

 
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