As I said on another thread recently...
http://talk.electricianforum.co.uk/topic/23507-advise-needed/
IMHO installing an electric shower is not a DIY job...
Your post confirms this to be true...
The correct sequence of DEAD TESTS prior to enrgising the unit would have prevented this fault...
that is why competent electricians use the correct test equipment...
We don't just by the test gear as a hobby interest...
it is to ensure the safety of all electrical alterations done!
You have probably wasted more time and money swapping unnecessary items...
than had you followed good wiring practice as per the guidance in BS7671 would have prevented your fault.
p.s.
RCD's are rated in miliamps not amps...
you do not have a 63A RCD..
As is always the case the person who considers themselves to be "Highly competent"..
is a gnats whisker away from being an electrical novice working outside of there abilities..
Get someone with the correct test equipment to come and test the cable for you....
then start from whatever conclusions these tests come to...
You should not simply joins some wires then switch on to see if something works!
Very dodgy practice!!!
p.p.s..
You may have contravened building regs as well dependant upon which part of the country you are in.
:coat