Hi all,
Well, i will stick my newbie neck out here and tell you all how i do it. Constructive comments please!
I hope what i do, is at least better than some of the crap i have seen....
When i fit the banjos, [would NEVER fit a gland without one] half the time there is not enough room to fit them on the inside anyway, so here is what i do..
1, Fit the gland and the banjo on the outside fairly loosely.
2, Drill a hole to bolt the banjo to and scrape the paint from around the hole.
3, To bolt banjos i use a plain washer on the banjo side and a spring washer [i thought it would "Dig in" and give a good contact better] on the "other" side. I will then bolt it up using a HT bolt well tight!!
4, I will now do the banjo up tight too.
5, Although it would be nice to fit a flylead to every gland, there is not room usually [you lot must work on some BIG stuff!!] so here is what i do:
A, I will fit the incoming supply cable gland, and when i do, apart from bolting the banjo to the gland plate [if any] in addition, i will also run a flylead from the banjo, direct to the earth bar in the DB. From there, i will also run one to a bolted connection in the side of the DB.
B, Then i will fit all the other glands [with bolted banjos as i have explained] and i will run ANOTHER fly lead from one of the bolted banjo connections on the gland plate, and connect this to my bolted connection on the side of the DB [and hence to the earth bar] too, to make well and trully sure that all the glands for the outgoing circuits are not merely reliant on the "self tappers" for earth continuity, cos the incoming supply cable, might well not be in the same gland plate as some of the outgoing cables.
For my "flyleads" i will choose a cable the same size as one of the incoming phase conductors.
If i am fitting more than one cable, to say an adaptable box, or a small enclosure, i will link ALL the banjos directly together with flyleads. For example, the other day i had to fit an RCD in a small enclosure, so i linked the "in and "out" glands, directly together with a flylead from their banjos.
Idea is that, especially if it is a very small box or enclosure, unless you really want to sit around calculating the cross sectional area of the box itself, and dividing this by about 9 to find the "copper equivalent" of the tin box, and then comparing this with the CSA of the cable CPC, it is a lot quicker just to fit two lugs to a piece of suitably sized earth cable and connect this directly between the banjos, and GUARANTEE earth continuity. That is my little theory anyway!!!
I hope i am doing it right............[hopefully].......
[Tin helmet on ready for incoming fire!!!!!]
john..